Plate Cleaning Shot Blasting Machine
Plate Cleaning Shot Blasting Machine consists of multiple centrifugal blast wheels each of them driven by individual motors to give a thorough cleaning. The jobs kept on a suitable conveying system with varying velocity flexible according to the working environment. The job enters the blast cabinet for cleaning from the abrasive substance (material) also known as media fired by multi wheels for providing homogenous finishing. The entirely shot-blasted components come out from the exit of the cabinet. Plate Cleaning Shot Blasting machines are correctly equipped with blasting nozzle, abrasive media recovery and cleaning systems, Dust collectors, control panels, and rubber or other material lining to handle the wear of the machine. It is proper for shot blast cleaning of pre-designed components for buildings & automobile structures etc. It has the capability of presenting surface finish SA-2.5 & SA 3. This machine can be combined with the painting line as per the customer’s requirement. The loading and unloading system for the process can also be provided as per the Customer’s requirement as it can be done manually or with the help of machinery.
Working of Plate Cleaning Shot Blasting Machine
The Blasting Cabinet is filled with High Manganese Tiles in an overlap style for easy replacement if any difficulty occurs. For protection purposes, the perforated manganese cast sheet is placed above the screw conveyor line. Multiple Shot Blast rubber curtains are provided in the inlet and outlet Vestibules to stop escaping of abrasive material from the machine. The Rollers are lined with replaceable High Manganese Steel inside the Blast Cabinet.
For the Security features, service Doors are provided in Blast Cabinet. When the job is in Blast Cabinet to avoid unnecessary blasting of the job, the Sensor is provided at Vestibules for starting Blast Cycle. To cover Shot Blasting of end faces of fabricated components blast Wheel 4 Nos. / 6 Nos. are fitted in the Blast Cabinet. For transferring shots to Rotary Screen Separator a suitable capacity Elevator is used and it can be customized according to the need of the customer. The Rotary Screen Separator cleans the abrasive tools (media) and removes oversized as well as dust particles and only a particular sized Shots are allowed to insert in the Blasting Wheels.
Plate Cleaning Shot Blasting Machine Process
All Blast Wheel Stations are having an installed type shot valve for regulating the quantum of shots to the blast wheel system. A dust collector of reverse pulse jet type is designed and used for the continuous heavy-duty operation of the plate shot blasting machine. The main function of Dust Collector is to keep Blast Cabinet ventilated and to remove dust particles flying in the cabinet and to differentiate small-sized shots from abrasive media that can’t be reused again. The operation of the entire plate shot blasting machine is sequentially programmed by PLC mounted in Control Panel. The PLC shows the working status of a machine, which includes no. of Hours of Machine work for maintenance requirements and different Trouble Shooting demands. PLC Program can be made as per Customer’s requirement.
Plate Cleaning Shot Blasting Machine Manufacturers in India
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