In the Steel Pipe Cleaning Shot Blasting Machine or pipe descaling equipment, the pipe is kept on the inward side of the Screw conveyor unit. The pipes are transferred into the work chamber of pipe blasting equipment. The work chamber houses 2 Nos. of bottom-mounted blast wheel station which fires abrasive media from the bottom side of the rotating pipe. The pipes accurately shot blast cleaned while they are passing through the blast stream area. The pipes come out from the outlet portion of the pipe descaling equipment and are removed manually. The conveyor velocity is varying in pipe descaling equipment. The steel pipe shot blasting machine is provided with one opening inlet and one outlet vestibule. According to the size of the pipe blasting machine sufficient no. of rubber, the curtain is provided to trap avoiding abrasive shots. The entire pipe blasting equipment is ventilated with the help of a powerful Pulse Jet type continuously operated Dust Collector.
Pipe Cleaning Shot Blasting Machine procedure :
The two types of pipe blasting procedure. We provide both Internal Pipe Blasting (Cleaning) and External Pipe Blasting (Cleaning). In an internal pipe blasting procedure, the internal pipe cleaning tool is connected with Air Operated Portable Shot Blasting Machine. The internal pipe blasting method is automatic and manual. The blasting nozzle of the internal pipe cleaning machine is rotating by air. While in External Pipe blasting procedure it can be done by airless shot blasting machine and Air Operated shot blasting machine.
DESCRIPTION |
Model ASB-SC/2W-4 |
Size of Component – Max. |
4 inch to 56-inch dia (Pipes) L – 4500mm to 12000mm max |
Turbines (Blast Wheel)
No. of Blast Wheel |
2 |
No. of Blades (each wheel) |
8 |
Size of Blast Wheel |
50R210 |
Horse Power of Blast Wheel |
100 HP, Qty – 02 Nos. |
R.P.M. of Blast Wheel |
1850 |
Abrasive Flow
Approx. Shots flow rate |
700 Kg /minute |
Shot Velocity |
70-80 Mtrs./Sec. |
Shots Consumption rate |
0.13 kg/hp/ hr |
Initial Charge of Shots |
4000 Kg. (to be provided by purchaser) |
Recovery System
Drive For Bucket Elevator |
15HP |
Drive For Screw Conveyor (total) |
7.5Hp |
Skew Roller Conveyor Systems |
Upto 2mtr/min |
Length of conveyor (inlet) |
10000 mm |
Length of conveyor (outlet) |
13000 mm |
Compressed Air requirement at 6 Kg/cm2 pressure |
25 CFM AT 7 Kg./cm2 |
Dust collector System |
Vibratory Shaking type |
Capacity of dust collector |
15000 CFM |
Filter cloth area |
316 sq mtr |
No of bags |
300 nos |
Bag Type |
Fabric Bags |
Gear Motor |
04 nos |
HP of geared motor |
1.0 HP each |
Bag Cleaning |
Vibratory Shaking type through sequential timer |
Noise Level |
80-85 dB (A) at 3 Mtr. From Machine. |
Cleaning Standard |
SA 2.5-3 |
Job Movement |
Rotational with linear movement |
Control Panel |
Centralized Cubical type panel |
Machine Dimensions
Overall Dimension of pipe blasting machine Or pipe descaling equipment |
Length 28000mm Width 8500mm Height 6300mm(GL) |
Floor Space required for Machine without Reverse Pulse Jet Type Dust Collector |
Length 28000mm Width 9000mm |
Pit Requirement of pipe descaling equipment |
Length 6000mm Width 3500mm Depth 1300mm |
Total Power Require |
268.5 HP(200 kW) |
Blast Wheel 100 HP x 2 |
200.0 |
Bucket Elevator 15 HP x 1 |
15.0 |
Upper Screw Conveyor 7.5 HP x1 |
7.5 |
Inlet Conveyor 1 HP x 3 |
3.0 |
Outlet Conveyor 1 HP x 3 |
3.0 |
Dust Collector 40 HP |
40 |
Operating Principle of Pipe Shot Blasting Machine:
In a pipe blasting machine having two blast wheels, these blast wheels are positioned at the bottom and top side of the pipe blasting machine. The entire cabinet is filled with Manganese Steel Tile. The inlet and outlet side cabinet (pipe blasting equipment) is provided through the suction rubber curtain of different sizes matching different OD of the pipe. Rubber curtain prevents escaping of shots from pipe blasting equipment. The entire pipe shot blasting machine is properly ventilated by a powerful Pulse jet type Dust Collector. The pipes are kept on the inner side of the screw conveyor unit and are taken into a blast chamber where a blast wheel abrasive media to clean the surface of the pipe and is thus thoroughly blast cleaned in portable sand blasting machine. This cleaned blasted pipe comes out from the outlet portion of the conveyor belt from where the pipe is taken out from pipe blasting equipment to a suitable place.