Low Carbon Steel Shot

What is Low Carbon Steel?

Low carbon steel shot is made from low-carbon scrap that has been carefully chosen and has less sulfur and phosphorus. Scrap is melted in induction furnaces at 1600-1650 °C, cooled in water after atomization, and has a bainite microstructure during the manufacturing process. Crack-free grains of low carbon steel shot particles are obtained. Also, no heat treatment is used. Low carbon steel shot is a type of steel shot that contains a lower percentage of carbon than standard or high carbon steel shot. The lower carbon content makes the steel shot softer and less abrasive, which makes it ideal for use in less demanding surface preparation applications.

Low carbon steel shot is commonly used in industries such as automotive, aerospace, construction, and foundry, among others. It is used for surface preparation before thermal spray gun coating, cleaning and peening of metal surfaces, and shot blasting to remove rust, scale, and other contaminants. Low carbon steel shot is also used in shot peening, a process that strengthens metal parts by creating a compressive stress layer on the surface of the metal.

Low carbon steel shot comes in various sizes and hardness levels, depending on the specific application. The size and hardness of the shot can affect the finish and the depth of the surface profile achieved. The shot is also available in different shapes, such as cylindrical and irregular shapes, to suit specific needs.

One of the advantages of low carbon steel shot is that it is more economical than higher carbon steel shot in India. It is also suitable for applications where a softer and less abrasive media is required to avoid damaging the surface being cleaned or prepared. However, low carbon steel shot may wear out more quickly than higher carbon steel shot, making it less cost-effective for some applications.

Low Carbon Steel Shot Features

Low carbon steel shot has several features that make it a popular choice for abrasive media in various industrial applications. Here are some of the key features of low carbon steel shot:

1. Low carbon content: As the name suggests, low carbon steel shot has a low carbon content, typically less than 0.1%. This makes it less brittle and more ductile than high carbon steel shot, which means it is less likely to cause damage to the workpiece during the blasting process.

2. Spherical shape: Low carbon steel shot is typically produced in a spherical shape, which provides a consistent impact and coverage area. The spherical shape also allows the shot to reach tight corners and angles on the workpiece.

3. High density: Low carbon steel shot has a high density, which means it can provide a high impact force and efficiently remove surface contaminants.

4. Recyclable: Low carbon steel shot is recyclable and can be used multiple times before it needs to be replaced. This makes it a cost-effective choice for abrasive blasting machine operations.

5. Available in different sizes: Low carbon steel shot is available in different sizes, ranging from small particles to large ones. The size of the shot used will depend on the specific application and the desired surface finish.

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Overall, low carbon steel shot is a versatile abrasive media that can be used for a wide range of surface preparation and finishing applications.